Materials
Materials
Materials

OPT Industries helps customers design and manufacture a novel range of materials and products for the healthcare, automotive, interior, and consumer goods industries.

Solutions
Solutions
Lumofil
InstaSwab
PolyBrush
Solutions

Our leading additive manufacturing and design technology enables us to retain ultimate control throughout the development process.

Lumofil

Advances cosmetic applicator manufacturing solutions. OPT Industries’ Lumofil process accelerates how cosmetic brands experiment with new product concepts and brings them to full-scale production.

InstaSwab

InstaSwab is an absorbent swab with a variable size and shape tip. The patented swab is digitally manufactured with a computationally optimized micro mesh arrangement for superior performance.

PolyBrush

PolyBrush is the ideal replaceable brush mat for linear vibratory conveying surfaces. Sheets can be easily cut to size, facilitating usage in a variety of machines, as well as easy spot-replacement as needed. 

Technology
Technology
Technology

Leading technological breakthroughs in computational design, roll-to-roll 3D printing, and polymer development.

About Us
About Us
Careers
About Us

We solve material challenges across industries by advancing design and manufacturing.

Careers

We are constantly looking for talented individuals who share our obsession for changing the way things are made.

News
News
News

Latest news, press releases and articles

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Ultra-high precision details

Instaswab is an absorbent fluid sampling swab with variable tip size and shape. The patented swab is digitally manufactured with a computationally-optimized micro mesh arrangement of superior performance. InstaSwab features a full range of custom design options.

Ultra-high precision details

Patented Bulb Design

The hollow stent-like microstructure of the swab facilitates efficient dislodging of the target cells.

Easy Break Point

The swab is notched midway through the handle to allow the sample to be easily deposited into the test vial.

Stable Indicator

The indicator location and width can be tuned to control the depth of the insertions. The non-circular geometry prevents the swab from rolling.

Ergonomic Handle

The patterned shaft prevents slipping when wearing gloves and working with wet surfaces.

Designed for performance

Designed for performance

The porous microstructure of the bulb is tuned to collect and retain fluids while allowing a quick release of the sample into a vial. The strong capillary hydraulics between the swab's fibers increases fluid sample uptake and rapid release of the specimen. Lab results show that InstaSwab™ has a higher liquid/solid separation rate than conventional cotton swabs, and a higher viral or microbial transfer efficiency than market-leading flocked swabs.

Enhanced qPCR sensitivity

Enhanced qPCR sensitivity

A preliminary study of the OPT InstaSwab™ showed significantly improved collection and elution efficiency as compared to both the flocked swabs and traditional polyester swabs. The enhanced efficiency of InstaSwab™ has shown the potential to increase the detection limit and sensitivity of molecular assays up to an order of magnitude. Therefore, our customers benefit from an improvement in assay performance and a reduction in false negatives.

Full customization 
of the InstaSwab
Full customization 
of the InstaSwab

Full customization of the InstaSwab

The shape, length, flexibility and break-off can be customised entirely for different sample sizes, collection systems, and application types.
If you require a custom swab, don’t hesitate to get in touch with us with the following requirements information. Timeline and development fees will vary based on technical considerations, and samples will be developed for your approval before production.

InswaSwab catalog

Product Code: INS-T8BAB

Nasopharyngeal

Product Code: INS-T8BAB

Product Code: INS-T8BAA

Mid-Turbinate

Product Code: INS-T8BAA

Product Code: INS-T4BAA

Anterior

Product Code: INS-T4BAA

Per Request

Customized Swab

Per Request

Product Code: INS-T8BAB

Nasopharyngeal

Product Code: INS-T8BAB

Frequently asked questions

Frequently asked questions

What is OPT InstaSwab™?

Open answer

OPT InstaSwab™ is an innovative swab used in clinical sample collection for Covid-19 testing and beyond. It is suitable for short contact with the human body, such as nasopharyngeal, mid-turbinate or anterior sampling. InstaSwab™ is FDA-registered (#3016659563) and approved for medical use.



How is InstaSwab™ manufactured?

Open answer

OPT has an advanced digital manufacturing process that involves optical lithography, computational optimization, and functional polymer processing. As a result, InstaSwab™ has ultra-high precision details to the micron level, outperforming any other swab in the market.



Where is InstaSwab™ designed and manufactured?

Open answer

InstaSwab™ is designed and manufactured in Medford, Massachusetts, USA.



Why is InstaSwab™ different from other swabs on the Market?

Open answer

InstaSwab™ soft tip is designed to deliver better absorption with excellent elution when compared to others in the market. The patented swab is digitally manufactured with a computationally optimized micro-mesh tip arrangement.



How does InstaSwab™ compare to typical swabs on the Market?

Open answer

InstaSwab™ is designed to be flexible, easy to use, and adaptable to any vial size with an adjustable breakpoint. InstaSwab™ is considered one of the most advanced nasal swabs in the market, with the highest absorption and elution performance. Recent independent lab results placed InstaSwab™on top of leading flocked swabs in the market, with at least 20 times more bacterial elution when used for collecting and transferring samples. A key feature of InstaSwab™ is the high elution efficiency that is essential to increase the sensitivity of diagnostics, especially for those done with rapid tests, by providing a higher concentration of samples in a much shorter period. You can request a copy of the lab results.



How is InstaSwab™ packaged and delivered?

Open answer

InstaSwab™ is individually packaged and sterilized. Each box contains 100 individually wrapped swabs.



Who is currently using InstaSwab™?

Open answer

Many leading healthcare providers, including Kaiser Permanente, are using our InstaSwab™.



Is InstaSwab™ customizable and how?

Open answer

InstaSwab™ is customizable. OPT’s advanced computational optimization software allows us to offer a broad range of customization options to meet our customers’ specific needs and requirements. Customizations include but are not limited to: total length, breakpoint, indicator, and tip shape.



What is the manufacturing capacity of InstaSwab™?

Open answer

We have a robust and highly scalable manufacturing facility with a high capacity to produce and deliver several hundred thousand swabs per week.



How is InstaSwab™ priced?

Open answer

InstaSwab™ is competitively priced and offers a range of volume pricing options. Don't hesitate to get in touch with us here for inquiries.



How can I get a sample of InstaSwab™?

Open answer

To request InstaSwab™ samples, please fill out the sample request form here.



How do I place an order for InstaSwab™?

Open answer

To place an order, email us your requirement at info@optindustries.com.



How do I get additional information about InstaSwab™?

Open answer

Additional information is available on our website. You can also contact us for specific information or questions.



Contact us

For more information, assistance and ordering, fill out the form. InstaSwab is manufactured by OPT Industries in Massachusetts.

Contact us

For more information, assistance and ordering, fill out the form. InstaSwab is manufactured by OPT Industries in Massachusetts.

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